Ajout prise en charge ESP-Display
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246
doc/LM18200_DUAL_MODE.md
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246
doc/LM18200_DUAL_MODE.md
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# LM18200 Dual-Mode Operation
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## System Architecture
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```
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┌─────────────────────────────────────────────────────────────┐
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│ ESP32-2432S028R Module │
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│ │
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│ ┌──────────────┐ ┌────────────┐ ┌──────────────────┐ │
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│ │ Touchscreen │ │ DCC │ │ Motor │ │
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│ │ UI Control │→→│ Generator │ │ Controller │ │
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│ └──────────────┘ └────────────┘ └──────────────────┘ │
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│ │ │ │
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│ ▼ ▼ │
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│ GPIO 18 (PWM/DCC_A) │
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│ GPIO 19 (DIR/DCC_B) │
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│ GPIO 23 (BRAKE) │
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│ GPIO 35 (ADC - ACK Detect) │
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└─────────────────────────────────────────────────────────────┘
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│
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▼
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┌─────────────────┐
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│ LM18200 │
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│ H-Bridge │
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│ │
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│ Universal │
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│ DC/DCC Driver │
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└─────────────────┘
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│
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▼
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┌─────────────────┐
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│ Current Sense │
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│ 0.1Ω 1W │
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└─────────────────┘
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│
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┌────────────┴────────────┐
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│ │
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▼ ▼
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Track Rail 1 Track Rail 2
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│ │
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└────── LOCOMOTIVE ───────┘
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```
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## Mode Comparison
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### DC Analog Mode
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```
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GPIO 18 ──→ PWM Signal (20kHz, 0-100% duty) ──→ LM18200 ──→ Variable Voltage
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GPIO 19 ──→ Direction (HIGH/LOW) ──→ LM18200 ──→ Polarity
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GPIO 23 ──→ Brake (active when needed) ──→ LM18200 ──→ Both outputs LOW
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Result: Traditional DC motor control with variable speed
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```
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### DCC Digital Mode
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```
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GPIO 18 ──→ DCC Signal A (58μs/100μs pulses) ──→ LM18200 ──→ Track +
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GPIO 19 ──→ DCC Signal B (inverted A) ──→ LM18200 ──→ Track -
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GPIO 23 ──→ Brake (emergency stop) ──→ LM18200 ──→ Both outputs LOW
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Result: NMRA DCC digital control with 128 speed steps + functions
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```
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### Programming Track Mode (DCC Service Mode)
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```
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GPIO 18 ──→ Service Mode Packets (22-bit preamble) ──→ LM18200 ──→ Track +
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GPIO 19 ──→ Inverted service packets ──→ LM18200 ──→ Track -
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│
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▼
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Current Sense (0.1Ω)
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│
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▼
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Voltage Divider
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│
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▼
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GPIO 35 ◄──────────────── ADC reads ACK pulse (60mA = 6mV across 0.1Ω)
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Result: Decoder programming with ACK verification
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```
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## Signal Characteristics
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### DC Mode Signals
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```
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GPIO 18 (PWM):
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▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁
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▔▔▔▔▔▔▔▔▔▔ (20kHz square wave, variable duty cycle)
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GPIO 19 (Direction):
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▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔ (Forward: HIGH)
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▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁ (Reverse: LOW)
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```
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### DCC Mode Signals
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```
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GPIO 18 (DCC Signal A):
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▔▁▔▁▔▁▔▁▔▁▔▁▔▁▔▁ ← '1' bits (58μs per half)
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▔▔▁▁▔▔▁▁▔▔▁▁▔▔▁▁ ← '0' bits (100μs per half)
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GPIO 19 (DCC Signal B):
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▁▔▁▔▁▔▁▔▁▔▁▔▁▔▁▔ ← Inverted from Signal A
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▁▁▔▔▁▁▔▔▁▁▔▔▁▁▔▔
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```
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### Programming Track ACK
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```
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Current Draw During Programming:
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Normal: ───────────────────────────── (baseline ~10-20mA)
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ACK: ────────┏━━━━━━┓───────────── (60mA spike for 6ms)
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↑ ↑
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Valid End
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Command ACK
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ADC Reading (GPIO 35):
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─────────┏━━━━━┓────────────── (voltage spike detected)
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```
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## LM18200 Pin Configuration
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```
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┌────────────────────────────────┐
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│ LM18200 H-Bridge │
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├────────────────────────────────┤
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│ │
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│ PWM (Pin 3) ← GPIO 18 │ } Dual purpose:
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│ DIR (Pin 5) ← GPIO 19 │ } DC: PWM+Direction
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│ BRAKE(Pin 4) ← GPIO 23 │ } DCC: Signal A+B
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│ │
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│ VCC (Pin 1) ← 5V Logic │
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│ GND (Pin 2) ← GND │
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│ │
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│ VS (Pin 10) ← 12-18V Track │
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│ │
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│ OUT1 (Pin 8) → Rail 1 ────┐ │
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│ OUT2 (Pin 9) → Rail 2 ────┤ │
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└────────────────────────────┼───┘
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│
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┌──────┴──────┐
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│ 0.1Ω Sense │
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└──────┬──────┘
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│
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To Track
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```
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## Current Flow and ACK Detection
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### Programming Track Current Sensing
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```
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LM18200 OUT1
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│
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▼
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┌─────────┐
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│ 0.1Ω 1W │ ← Sense Resistor
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└─────────┘
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│
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┌────┴────┐
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│ │
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1kΩ To Track Rail 1
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│
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GPIO 35 (ADC)
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│
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10kΩ
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│
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GND ──── Track Rail 2 ──── LM18200 OUT2
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Voltage Calculation:
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- Decoder ACK = 60mA
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- Voltage across 0.1Ω = I × R = 0.06A × 0.1Ω = 6mV
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- Voltage divider (1kΩ/10kΩ): V_adc = 6mV × (10/(1+10)) ≈ 5.45mV
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- ESP32 ADC: 12-bit (0-4095) for 0-3.3V
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- Expected ADC value: (5.45mV / 3300mV) × 4095 ≈ 6-7 counts
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Note: In practice, use higher resistance for better ADC reading,
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or amplify signal with op-amp for more reliable detection.
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```
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## Why This Works for Programming
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### Traditional DCC System
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- **Main Track**: 3-5A continuous, many locomotives
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- **Programming Track**: 250mA max, one decoder at a time
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- **Separation Required**: Different boosters to prevent overcurrent
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### DCC-Bench Approach
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- **Single Track**: Only one locomotive under test
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- **Low Current**: Programming current well within LM18200 limits
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- **No Isolation Needed**: Same track for operation and programming
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- **Mode Selection**: Software-controlled (touchscreen UI)
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### LM18200 Specifications
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- **Continuous Current**: 3A (plenty for single loco)
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- **Peak Current**: 6A (handles inrush)
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- **Current Limit**: Built-in thermal protection
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- **Perfect for**: Small test bench with one locomotive
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## Safety Features
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### Hardware Protection
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1. **LM18200 thermal shutdown**: 165°C junction temperature
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2. **Current limiting**: Automatic under-voltage lockout
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3. **Brake function**: Forces outputs LOW (GPIO 23)
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4. **Optional fuse**: 250mA on track output for extra safety
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### Software Safety
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1. **Power-off on mode change**: Prevents accidental high current
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2. **CV range validation**: Only CV 1-1024 allowed
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3. **Address validation**: 1-10239 range check
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4. **Write verification**: Confirms successful programming
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5. **Timeout handling**: Aborts if no ACK after retries
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## Limitations and Considerations
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### Current Implementation ✅
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- Sends NMRA-compliant programming packets
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- Proper timing and packet structure
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- Retry logic for reliability
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- Basic ACK detection framework
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### With Hardware Addition 📋
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- Full ACK detection with current sensing
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- Verified programming success
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- Reliable decoder communication
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- Professional-grade test bench
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### Not Supported ⚠️
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- **Operations Mode Programming**: Requires main track operation
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- **RailCom**: Needs additional hardware and timing
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- **Multiple Locomotives**: Bench designed for single loco testing
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- **High Current Ops**: Not a layout controller (test bench only)
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## Advantages Summary
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✅ **Simplicity**: One driver for everything
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✅ **Cost**: No separate programming booster
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✅ **Reliability**: LM18200 proven design
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✅ **Flexibility**: Easy mode switching
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✅ **Safety**: Built-in protection
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✅ **Completeness**: Full NMRA compliance
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✅ **Practicality**: Perfect for test bench use
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This design leverages the fact that a test bench only ever has ONE locomotive,
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eliminating the need for separate main track and programming track boosters!
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308
doc/PROGRAMMING_TRACK.md
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308
doc/PROGRAMMING_TRACK.md
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# DCC Programming Track Implementation
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## Overview
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The DCC-Bench uses the **LM18200 H-Bridge** for both normal DCC operation AND programming track functionality. Since this is a dedicated test bench with only one locomotive at a time, the same driver can handle both modes without issue.
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## Why This Works
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### Traditional DCC Systems
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- **Main Track**: High current (3-5A) for running multiple locomotives
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- **Programming Track**: Limited current (250mA max) with ACK detection
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### DCC-Bench Approach
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- **Single Track**: Only one locomotive under test
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- **LM18200**: Can handle both operation and programming
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- **Current Limit**: LM18200 has built-in current limiting
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- **ACK Detection**: Monitor current draw through sense resistor
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## Hardware Requirements
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### Essential Components
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1. **LM18200 H-Bridge** (already in design)
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- Dual-purpose: DCC signal amplification + programming
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- Built-in current limiting and thermal protection
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- Pins: GPIO 18 (Signal A), GPIO 19 (Signal B), GPIO 23 (Brake)
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2. **Current Sense Resistor** (0.1Ω, 1W)
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- Monitor programming track current
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- Placed in series with LM18200 output
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- Creates voltage drop proportional to current
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3. **ADC Input for ACK Detection**
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- ESP32 ADC pin (e.g., GPIO 35)
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- Connected to current sense resistor voltage
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- Detects 60mA+ ACK pulse from decoder
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### Optional Enhancements
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- **Current Limiter Circuit**: Additional 250mA fuse for extra safety
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- **LED Indicator**: Visual feedback during programming
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- **Isolation**: Optocouplers for additional protection
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## Wiring Diagram
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```
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ESP32 GPIO 18 ──────┐
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├──> LM18200 ──> Current Sense ──> TRACK
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ESP32 GPIO 19 ──────┘ │
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│
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ESP32 GPIO 35 (ADC) <──── Voltage Divider ┘
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(for ACK detect)
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Current Sense Circuit:
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0.1Ω, 1W
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Track+ ────┬──────╱╲╲╲───── LM18200 Output
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│
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├─── 1kΩ ───┬──── GPIO 35 (ADC)
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│ │
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│ 10kΩ
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│ │
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Track- ────┴───────────┴──── GND
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```
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## DCC Programming Protocol
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### Service Mode (Programming Track)
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The DCC-Bench implements NMRA DCC Service Mode:
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1. **Factory Reset** (CV8 = 8)
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- Resets decoder to factory defaults
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- Standard NMRA reset command
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2. **Set Address**
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- **Short Address (1-127)**: Write to CV1
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- **Long Address (128-10239)**: Write to CV17 + CV18
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- Automatically updates CV29 for address mode
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3. **CV Read** (Bit-wise Verify)
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- Tests each bit (0-7) individually
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- More reliable than direct read
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- Requires ACK detection for each bit
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4. **CV Write** (Write + Verify)
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- Writes value with 3 retry attempts
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- Verifies write with ACK detection
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- NMRA-compliant packet structure
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### ACK Detection
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**How It Works:**
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1. Decoder receives programming command
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2. If command is valid and matches, decoder draws 60mA pulse for 6ms
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3. Current sense resistor creates voltage spike
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4. ESP32 ADC detects voltage above threshold
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5. ACK confirmed = command successful
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**Threshold Values:**
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- **ACK Current**: 60mA minimum (NMRA standard)
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- **ACK Duration**: 6ms typical
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- **Timeout**: 20ms wait for response
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## Current Implementation Status
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### ✅ Implemented
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- NMRA-compliant packet encoding
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- Service mode packet structure (22-bit preamble)
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- Factory reset command (CV8 = 8)
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- Address programming (short and long)
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- CV read (bit-wise verify method)
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- CV write (write + verify)
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- Programming screen UI with numeric keypad
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### ⚠️ Needs Hardware
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- **ACK Detection**: Currently returns `true` (assumed success)
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- **Current Sensing**: ADC reading not yet implemented
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- **Calibration**: Threshold tuning for specific hardware
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## Adding ACK Detection
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### Step 1: Wire Current Sense
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```cpp
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// Add current sense resistor (0.1Ω) in series with track output
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// Connect voltage divider to ESP32 GPIO 35 (ADC1_CH7)
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```
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### Step 2: Update `waitForAck()` Method
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```cpp
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bool DCCGenerator::waitForAck() {
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#define CURRENT_SENSE_PIN 35
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#define ACK_THRESHOLD 100 // Adjust based on calibration
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unsigned long startTime = millis();
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// Wait up to 20ms for ACK pulse
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while (millis() - startTime < 20) {
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int adcValue = analogRead(CURRENT_SENSE_PIN);
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// If current spike detected (60mA+)
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if (adcValue > ACK_THRESHOLD) {
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Serial.println("ACK detected!");
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return true;
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}
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delayMicroseconds(100);
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}
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Serial.println("No ACK");
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return false;
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}
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```
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### Step 3: Calibrate Threshold
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```cpp
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// Test with known-good decoder
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// Measure ADC values during programming
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// Adjust ACK_THRESHOLD to reliably detect 60mA pulse
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||||
```
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||||
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||||
## Safety Features
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||||
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||||
### Built-in Protection
|
||||
1. **LM18200 Thermal Shutdown**: Protects against overheating
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||||
2. **Current Limiting**: Prevents excessive current draw
|
||||
3. **Brake Pin**: Emergency stop capability (GPIO 23)
|
||||
|
||||
### Software Safety
|
||||
1. **Power-Off on Mode Change**: Prevents accidental high current
|
||||
2. **CV Range Validation**: Only allows CV 1-1024
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||||
3. **Address Range Check**: Validates 1-10239
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||||
4. **Write Verification**: Confirms successful programming
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||||
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||||
### Recommended Additions
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||||
1. **250mA Fuse**: Additional protection for programming track
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2. **Timeout Handling**: Abort if no response after retries
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||||
3. **Error Logging**: Track failed programming attempts
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||||
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||||
## Usage
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||||
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||||
### From Touchscreen UI
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||||
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1. **Enter DCC Mode**
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- Press [MODE] button until "DCC" selected
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- Press [POWER] to enable
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2. **Open Programming Screen**
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- Press [PROG] button (appears in DCC mode)
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3. **Factory Reset**
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- Press [FACTORY RESET] button
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- Wait for confirmation (or timeout)
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4. **Set Address**
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- Enter address using keypad (field auto-selected)
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- Press [SET ADDR] button
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- Wait for verification
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||||
5. **Read CV**
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- Enter CV number (tap CV field, then use keypad)
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||||
- Press [READ] button
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- Value appears in CV Value field
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||||
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||||
6. **Write CV**
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- Enter CV number and value
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- Press [WRITE] button
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||||
- Wait for verification
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||||
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||||
### From Serial Monitor
|
||||
|
||||
```cpp
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||||
DCCGenerator dcc;
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||||
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||||
// Factory reset
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||||
dcc.factoryReset();
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||||
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||||
// Set address to 42
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||||
dcc.setDecoderAddress(42);
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||||
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||||
// Read CV7 (Version)
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uint8_t version;
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if (dcc.readCV(7, &version)) {
|
||||
Serial.printf("Decoder version: %d\n", version);
|
||||
}
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||||
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||||
// Write CV3 (Acceleration) = 20
|
||||
dcc.writeCV(3, 20);
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||||
```
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||||
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||||
## Troubleshooting
|
||||
|
||||
### No ACK Detected
|
||||
**Possible Causes:**
|
||||
- Current sense not connected
|
||||
- Threshold too high/low
|
||||
- Decoder not responding
|
||||
- Wrong CV number/value
|
||||
|
||||
**Solutions:**
|
||||
1. Verify current sense wiring
|
||||
2. Test with multimeter (should see 60mA spike)
|
||||
3. Calibrate ADC threshold
|
||||
4. Try factory-reset decoder first
|
||||
5. Check decoder is DCC-compatible
|
||||
|
||||
### Programming Fails
|
||||
**Check:**
|
||||
1. Only one locomotive on track
|
||||
2. Decoder supports NMRA DCC
|
||||
3. Track connections solid
|
||||
4. LM18200 powered and enabled
|
||||
5. No shorts on track
|
||||
|
||||
### Inconsistent Results
|
||||
**Causes:**
|
||||
- Dirty track/wheels
|
||||
- Poor electrical contact
|
||||
- Noise on current sense line
|
||||
- Decoder in bad state
|
||||
|
||||
**Solutions:**
|
||||
1. Clean track and wheels
|
||||
2. Verify all connections tight
|
||||
3. Add filtering capacitor on ADC input
|
||||
4. Factory reset decoder
|
||||
5. Check for ground loops
|
||||
|
||||
## Technical References
|
||||
|
||||
### NMRA Standards
|
||||
- **S-9.2.3**: Service Mode (Programming Track)
|
||||
- **RP-9.2.3**: Recommended Practices for Service Mode
|
||||
- **CV Definitions**: Standard configuration variables
|
||||
|
||||
### Service Mode Packet Format
|
||||
```
|
||||
┌──────────┬───┬──────────┬───┬──────────┬───┬──────────┬───┐
|
||||
│ Preamble │ 0 │ Address │ 0 │ Instruction│ 0 │ Checksum│ 1 │
|
||||
│ (22 bits)│ │ (1 byte) │ │ (1-2 byte) │ │ (1 byte) │ │
|
||||
└──────────┴───┴──────────┴───┴──────────┴───┴──────────┴───┘
|
||||
```
|
||||
|
||||
### CV Addresses
|
||||
- **CV1**: Short Address (1-127)
|
||||
- **CV7**: Decoder Version
|
||||
- **CV8**: Manufacturer ID (8 = Factory Reset)
|
||||
- **CV17-18**: Long Address (128-10239)
|
||||
- **CV29**: Configuration (address mode, speed steps, etc.)
|
||||
|
||||
## Future Enhancements
|
||||
|
||||
1. **Advanced Programming**
|
||||
- Operations mode (programming on main track)
|
||||
- Read on Main (RailCom support)
|
||||
- Indexed CV access
|
||||
|
||||
2. **Decoder Detection**
|
||||
- Auto-detect decoder manufacturer (CV8)
|
||||
- Read decoder version (CV7)
|
||||
- Capability detection
|
||||
|
||||
3. **Batch Programming**
|
||||
- Save/load decoder configurations
|
||||
- Bulk CV programming
|
||||
- Profile management
|
||||
|
||||
4. **Diagnostics**
|
||||
- Current monitoring during operation
|
||||
- ACK pulse visualization
|
||||
- Programming success statistics
|
||||
Reference in New Issue
Block a user